#REM Li-Ion Battery Management System Slave Module by Peter Perkins. Picaxe 08M - PIC12F683 - 280708 - www.150mpg.co.uk - V0.63 Beta. **************************** General Information ****************************** The BMS modules carry no warranty or guarantee, and are used at the owners own risk. No liability will be entertained in any shape or form whatsoever. The modules and software have been produced for the benefit of the EV and electronic community. The software, hardware and source files, inc pcb layouts are made available free via the internet. Users may modify or adapt the system as they see fit. If you are not fully competent to work on potentially lethal battery systems and voltages, then do not experiment with/use this system. ************************* Slave Picaxe 08M Pinouts **************************** Top _____ (+ Cell Supply) +Ve -1| ^ |8- -Ve (- Cell Supply) (Program In) Rxd -2| 0 |7- Output 0 (Data Bus Out) (Interrupt Out) Output 4 -3| 8 |6- Output 1 (Bypass Load Out) (Interrupt in) Input 3 -4| M |5- Input 2 (RefAdc In 1.235V) ----- ************************ Slave Module Specification *************************** Supply/Cell Voltage 1.75 - 5.00V DC (Pic limits) Average Supply Current at 4.00v <100ua Voltage Ref LM 385 1.235V accuracy 1% Supply/Cell Voltage sensing accuracy +/- 30mv Maximum balancing/bypass current 333ma at 5.00V Serial Bus data rate 4800 baud (Picaxe 08M limit at 8mhz) Maximum Cell Capacity 65ah (65,000) (Limit of 16bit Word Variable) Maximum 128 Slave Modules per Master Module (Pic Scratchpad Ram limit) CPU Speed 8mhz with internal resonator Permitted Working Cell Voltage Range 1.75 - 4.30V RefVADC should be 1263 but can be adjusted to compensate for variations. ******************************************************************************* #ENDREM `Variables Constants and I/O definitions `Variables 16bit symbol CellV = w0 ;w0 = Corrected Cell voltage (16bit value) symbol RefADC = w1 ;w1 = Raw Adc input data variable range 0-1024 10bit symbol CellA = w2 ;w2 = Cell average voltage last 10 measurements `Variables 8bit symbol VData = b0 ;b0 = Voltage data byte (8bit value) (Sent to Master via link) symbol Counter = b13 ;b13 = General 0-255 byte ADC loop counter variable `Constants symbol RefVADC = 1270 ;RefVADC = Fixed Ref Voltage LM385 1.235v * 1023 = 1270 (1250-1280) symbol MaxCellV = 370 ;Maximum Cell Voltage 3.70v (Balancing load/bypass cut in point) symbol Delay = 10 ;Interrupt and data delay time in milliseconds (10ms) symbol DLow = 175 ;Cell correction value 175 or 1.75V subtracted from CellVoltage symbol DHigh = 430 ;Cell correction value 430 or 4.30V (If Cell V>430 or <175 then error) `Pins used for I/O and designations `*** Digital high/low Outputs *** symbol SlaveData = 0 ;Slave Data Bus 4800baud on Output 0 symbol Load = 1 ;2W 15R Transistor driven load/bypass resistor on Output 1 symbol Led = 4 ;Red Interrupt Indicator Led on Output 4 `*** Analogue ADC Inputs *** symbol RefInput = 2 ;LM385 1.235V RefAdc on Input 2 `******************************************************************************* `******************************************************************************* Start: ;Main program start setfreq m8 ;Setfreq CPU Freq to 8mhz disablebod ;Disable Pic Chip Brown Out Detection to function at lower supply V `******************************************************************************* `******************************************************************************* Main: ;Main program loop label CellA = 0 ;Set Cell Average word variable to 0 (Zero) for Counter = 1 to 10 ;10x ADC Oversampling loop counter readadc10 RefInput, RefADC ;Measure ADC voltage reference CellA = CellA + RefADC ;Add latest ADC reading to running total next Counter ;Repeat loop until 10 ADC readings obtained CellA = CellA / 10 ;Calculate average ADC reading for last 10 readings CellV = RefVADC *25 / CellA * 100 / 25 ;Calculate Cell Voltage from the average ADC reading if CellV > MaxCellV then ;If Cell V > MaxCellVoltage (3.75v) then high Load ;Turn on load (and load indicator led If fitted) else low Load ;Turn off load (and load indicator led if fitted) endif if pin3 = 1 then gosub Interrupt ;If pin 3 is high then there is an active data request goto main ;Goto main loop `******************************************************************************** Interrupt: ;Interrupt data transmission routine pause Delay ;Pause 0.01 of a second if CellV >DHigh or CellV 4.30V or V <1.75V set out of range (b0=0) b0 = 0 ;Set b0=0 Cell error out of Voltage range condition else CellV = CellV - DLow ;Convert Word (CellV) data into Byte (VData) for output endif serout SlaveData,N2400,(VData) ;Send VData (b0) to Master at 2400bps x2 (4800bps at 8mhz) high Led ;Turn on Next Cell Interrupt trigger/indicator pause Delay ;Pause 0.01 of a second low Led ;Turn off Interrupt trigger/indicator led return ;Return from interrupt to main program